Mansfield BESS Grid Integration & Network Upgrade Study

Client

Victorian-based Engineering Firm

Location

Mansfield, Victoria

Sector

Grid Integration, Network Upgrade, Voltage Profiling

Latest Projects

GridServe performed a critical steady-state network assessment for the proposed 4.99MW Mansfield BESS. The study focused on evaluating the impact of a high-capacity inverter and integrated transformer connection to the AusNet distribution network, specifically analysing feeder capacity and voltage stability.

Key Project Scope & Deliverables

  • Feeder Impact Analysis: Conducted steady-state studies on the 22kV feeder emanating from the Mansfield Zone Substation to determine the system’s ability to host 4.99MW of bi-directional power flow.
  • Network Upgrade Modelling: Identified initial compliance failures in thermal loading and voltage variation, leading to the development of a comprehensive reconductoring strategy. This included:
    • Replacement of overhead conductors with higher-rated AAC alternatives.
    • Uprating existing sections to higher temperature ratings.
    • Upgrading underground feeder exit cables to larger capacity LC cabling.
  • Voltage Stability & Trip Analysis: Validated that with proposed upgrades, voltage variations at all feeder nodes remained within strict utility codes, including thresholds for 100% generation trip scenarios.
  • Operational Control Strategy: Assessed the BESS under power factor control mode to optimize its interaction with the local network, particularly during low-load periods to mitigate voltage rise.
  • Fault Level Assessment: Verified that the BESS connection-maintained fault levels within prescribed limits at both the Zone Substation and the Point of Connection (PoC).
  • Grid Compliance Validation: Ensured all modelled outcomes aligned with AusNet technical requirements and the National Electricity Rules (NER).

Key Challenges

  • Infrastructure Constraints: Managing initial “Fail” results where the 4.99MW import/export exceeded existing feeder thermal limits by over 35%.
  • Dynamic Voltage Management: Addressing voltage rise during low-load conditions while leveraging the BESS to improve voltage profiles during peak-load periods.
  • Complex Network Remediation: Engineering a multi-faceted reconductored solution (overhead and underground) to transition the project from a non-compliant state to a “Pass” across all thermal and stability criteria.

Technical Standards Followed

  • NER (National Electricity Rules): Generator Performance Standards (GPS).
  • AusNet Services Technical Standards: Distribution network connection guidelines.
  • AS/NZS 3000: Electrical installations.

 

Written by

<div class="elementor-element elementor-element-0c15f3f elementor-widget elementor-widget-text-editor" data-id="0c15f3f" data-element_type="widget" data-e-type="widget" data-widget_type="text-editor.default"> <p class="team-bio">Anil Chaudhary is an experienced electrical engineer and energy infrastructure professional with extensive expertise in power systems, renewable energy, and battery energy storage systems. He combines strong technical capability with strategic leadership, having worked with major Australian utilities and infrastructure organisations across the design, engineering, and delivery of critical energy and telecommunications projects.</p><p class="team-bio">Anil has held senior leadership roles including General Manager at RSS CommTel, leading major infrastructure programs and operational teams. At GridServe, he leads engineering strategy, project delivery, and client partnerships.</p><div class="team-section-label">Key expertise</div><ul class="expertise-list"><li>Battery Energy Storage Systems (BESS)</li><li>Solar PV integration</li><li>Power system studies</li><li>Earthing system design</li><li>Lightning protection design</li><li>Grid compliance assessments</li><li>Engineering strategy & project delivery</li></ul> </div><h3 class="elementor-heading-title elementor-size-default">Past organisations </h3><div class="bio-bottom-list elementor-element elementor-element-d87ceed elementor-icon-list--layout-inline elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list" data-id="d87ceed" data-element_type="widget" data-e-type="widget" data-widget_type="icon-list.default"> <ul class="elementor-icon-list-items elementor-inline-items"> <li class="elementor-icon-list-item elementor-inline-item"> <span class="elementor-icon-list-text">Power & Water Corporation</span> </li> <li class="elementor-icon-list-item elementor-inline-item"> <span class="elementor-icon-list-text">AusNet Services</span> </li> <li class="elementor-icon-list-item elementor-inline-item"> <span class="elementor-icon-list-text">Ausgrid</span> </li> <li class="elementor-icon-list-item elementor-inline-item"> <span class="elementor-icon-list-text">Telstra</span> </li> <li class="elementor-icon-list-item elementor-inline-item"> <span class="elementor-icon-list-text">RSS CommTel</span> </li> </ul> </div>

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